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Author Topic: Epson 7900 from the inside - out  (Read 263358 times)
Blue moon
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« Reply #1420 on: June 27, 2013, 02:41:01 PM »
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AMC- PHOTO
Thanks
Please do as they sound like a very reliable contact
Thanks again
Matt
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Blue moon
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« Reply #1421 on: June 27, 2013, 04:27:46 PM »
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AMC-PHOTO
forgot to add in last post that i have been quoted €250 for a new head from Unicomp
Surprising how prices vary so much
Thanks anyway for going to the trouble of finding out
Much appreciated
Matt
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amc-photo
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« Reply #1422 on: June 28, 2013, 10:23:23 AM »
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If Unicomp have one at €250 grab it. That's what they used to cost until about a year ago when Epson hiked the price. Unicomp must have had some stock from before the price hike.

I still have one 7800 that is still going strong after 5 years. If you get a good one of these they just keep going. It's only had a maintenance kit done twice and is still on the original printhead. I just checked it's usage count and it's done 795,000 cms.
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davidh202
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« Reply #1423 on: June 28, 2013, 10:39:37 PM »
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Did anybody actually bother to read the title of this thread that Eric started?

To the people that have continuously interjected enough x800 crap into this long enough winded thread, (namely Blue Moon), you need to take your shaking experiments and X800 head expertise, and start your own thread! This is known as hijacking a thread.  The x800 series is not the x900 series, never was, never will be ...

Respectfully...
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JohnHeerema
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« Reply #1424 on: June 29, 2013, 05:12:11 PM »
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I wonder if I might ask a question that is not strictly related to 9900 head clogs, but is related to the other insides of the beasts?

We've had some flooding here, and my 9900 took on water up to about 2.5 inches (6 or 7 cm) from the bottom of the main printer body. The maintenance tank bays got soaked, and the ink cartridge bays too. I've dried everything out, and it seems to be working fine, except that it occasionally reports various ink cartridges as being bad (they are fine if I remove the cart and wipe the contacts down). I haven't taken it apart, but going from memory from Eric's fine head replacement video, I am thinking/hoping that the other things that got wet might have been mostly plastic, like the damper assembly, and probably OK.

Any thoughts from someone who's seen the inside of a 9900?

Thanks!
John
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Eric Gulbransen
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« Reply #1425 on: June 30, 2013, 03:28:08 PM »
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Hello brothers and sisters, it's been a while.  Sorry

Never being one to embrace (admit) defeat, it's been more comfortable for me to consider the ever ambitious clog clearing journey of my genius buddy and mine, in a state of re-grouping rather than abandonment.  But really these heads destroyed us.  Ironically it was that last head which I truly think I cleared - but also damaged - which killed it for me.  Something in the message that flashed across this 9900's screen "FATAL ERROR" really sank my heart.  So much money, so much time, I was destroyed.  But I also learned from that experience that we can indeed affect an un-clearable clog, just not safely. 

...At least not yet. 





Walking past my dismantled 9900 reminds me each morning of my unfinished work.  And it reminds me to think.  Which I do.  As a result here is where I am at:


1 - don't apply pressure manually to these heads.  Too hard to regulate, too sensitive, too dangerous.
2 - don't force your way past the machine's automated safety warning-stops by operating in maintenance mode.  Without warning-stops, you instantly die.
3 - don't just keep doing power-cleanings (which after two or so most likely won't work anyway).  Print in-between cleanings.
4 - when you feel like you are pouring very expensive ink down a very expensive drain, you most likely are.

Typically people contact me through myx900.com now.  Most are questions or requests, some are thank you's, a few are donations, and every once in a rare blue moon (not that Blue Moon) I get a very helpful suggestion.  One of these suggestions has had me thinking now, for quite a while, about a new approach..

John Schwaller, an Epson 4900 owner who found himself cornered by un-clearable clogs one unfortunate month, went back and forth with me for a while about what he should do next.  We talked about lots of stuff, some of which was not appropriate because apparently the 4900 has a different menu system/options/functions which I cannot relate to because I've never had my hands on one.  I offered to send John my cleaning carts (I only have four) if they would help him.  Maybe some cleaning fluid too.  But rather than listen to my suggestions John tried something on his own.  What a fool?  After way too many power cleanings, standard cleanings, pairs cleanings and so on, John performed a few ink charges.  Talk about flushing ink down the drain, my lord I commend his enthusiasm.  But check this out - this revived his 4900 back up to 100%.  And check this out on top of that - this ink charging process does not fire the nozzles, therefore it does not heat the heads, and therefore I am left to assume that it is the safest process left to pursue. 

My idea is to remove our Epson Ink carts all together, and our maintenance tanks.  Purchase a complete set of cleaning carts and a resettable maintenance tank.  Fill the carts with Epson's RED cleaning fluid and do a few initialize ink charges.  Follow this by firing a nozzle pattern.  Since the solution is red, it will be readable.  Once the machine fires 100%, replace the RED with WHITE and do one last ink charge.  Maybe two for good measure.  Reinstall our original Epson ink carts and do one last ink charge.  Back to printing.


...at least that's the idea  Smiley

One last detail which I have not solved yet is how to get a 79/9900 to do an ink charge through the menu system (or any system).  John tells me it's an option on the 4900 in the menu system.  I don't find that option on the big machines.  Yet.  If I can solve this last hurdle I am prepared to buy the carts, I already have the cleaning fluid.  If this works I am willing to put this together as a kit, we can ship it all over the planet.  I have been burned a few times by now with people requesting things, promising things, offering things - and then disappearing.  Whatever, plenty of $hit heads in this world, it's not gonna get me down.  If this works we can come up with a system to cover potential losses.  What we first need to do is get it to work.  Like I said I'll buy the carts, what I need now is a head.  If you've used my video to replace your head (which thankfully a good number of people from different parts of this planet successfully have by now), and you have an old (potentially repairable) head sitting in your drawer, mail it to me.  If I clean it I'll mail it back to you.  $hit heads need not apply. 


It's just clogged ink after all.  Be nice to finally beat this.  ...batter up

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Eric Gulbransen
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« Reply #1426 on: June 30, 2013, 03:37:03 PM »
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John, sounds like your contacts are corroded.  Pull out an error messaged cart and check it's contact points.  It is possible that sliding the cart in and out temporarily clears the corrosion and gives you what you need to run.  But it's temporary.  Do you see any corrosion evidence on the cart's contacts?  If this is your problem you might be able to put something on the contacts of an old cart and install it, to help clean the contact points in the machine which you cannot reach (if you indeed cannot reach them, I have not checked)
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kdphotography
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« Reply #1427 on: June 30, 2013, 05:09:26 PM »
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Eric,

I'm going off memory, and I may even be mixing up different Epson printer models, but I think the command/setting you want is "Initial Fill."  Might need to access through Serviceman mode?

ken
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JohnHeerema
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« Reply #1428 on: June 30, 2013, 06:18:20 PM »
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Quote
John, sounds like your contacts are corroded.  Pull out an error messaged cart and check it's contact points.

Thanks for the message Eric!

I think that the contacts were just getting condensation on them, 'cause the ink bays were still pretty damp. It turns out to be pretty easy to get at the contacts, and to wipe them with a bit of contact cleaner, so (cross fingers) the ink carts have been registering properly for a couple of days now.

I was more wondering about stuff getting wet where you can't see it without taking the panels off. Maybe I should just start unscrewing stuff, and see for myself if there's anything that's not plastic in the lower three inches or so of the machine.

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Eric Gulbransen
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« Reply #1429 on: June 30, 2013, 08:00:30 PM »
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Good for you John.  Hope it works out.  I'd be seeking a source for compressed air if it were me, maybe blow the bottom of that beast out.

Interesting Ken, I did a search in the repair guild and get this - could be it:

Pro 7900 and 9900 Field Repair Guide

Maintenance
Tube Exchange: Sequence, Counter Clear
Wiper Exchange: Sequence, Counter Clear
Pump Exchange: [Enter] Start
Press Pump Exchange: [Enter] Start
Selector Exchange: Sequence, Counter Clear
I/H Exchange: Sequence, Counter Clear
Head Exchange: [Enter] Start

Cleaning:
Std. CL1
Std. CL2
Std. CL3
Init.Fill
SSCL
A/B (C/M)
C/D (Bk/Lk)
E/F (Or/Gr)
G/H (LLk/Y)
I/J (Lm/Lc)

Parameter:
Update: InkParameter: Init. Fill: (Set, Reset) (Reset, turns off the initial fill)
Display: (nnnn)

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JohnHeerema
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« Reply #1430 on: June 30, 2013, 08:48:38 PM »
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Quote
I'd be seeking a source for compressed air if it were me, maybe blow the bottom of that beast out.

Did that, thanks. Gotta love compressed air. My air line just reached to the printer, so I blew everything out right away, which is how I discovered that the ink carts aren't sealed - when I blew the water out of the seams along the edges of the carts, they puffed right up.

It turns out that after a flood, there's all kinds of uses for compressed air!
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Denniswcr
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« Reply #1431 on: July 01, 2013, 07:47:31 PM »
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For ink charge, Eric, check page 306 of the Field Repair Guide.

Dennis
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Eric Gulbransen
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« Reply #1432 on: July 01, 2013, 07:54:46 PM »
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Perfect Dennis.  On top of that Damian Kelly, from Australia, contacted me last night offering to send me his clogged/replaced 7900 printhead.  Damian used the head replacement video successfully three months ago and has been happily printing ever since.  I am ordering the cleaning carts tonight.  Thank you.
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deanwork
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« Reply #1433 on: July 01, 2013, 08:20:51 PM »
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My Epson 9890 has been flawless and resolution is best of all my LF printers. They have got the droplet situation down. There is no better quality inkjet printing in the world.

But there has just got to be a better way. Wouldn't it be fine if they also came out with print heads we could pop in in 5 minutes like our Canons and HPs ? That would remove all the fear of buying and using their machines. I don't understand why it can't be done with Piezo heads too. The 9900 and 7900 printers do so many things perfectly but they are just over engineered and push their head capability to the very limit. Please Epson make your heads user friendly and replaceable  and you will stay in first place.

john
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Higgy
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« Reply #1434 on: July 09, 2013, 01:43:23 PM »
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Just got on today to see if there are any updates, I should have looked sooner Eric cause I have the 9900 series refillable cartridges and the respecters for both the ink carts and Maint tanks, your more than welcome to use them for free. I'm still close enough to you drive wise you could get them anytime.
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papahipon
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« Reply #1435 on: July 09, 2013, 02:03:54 PM »
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Hi,
New Member.. Have problem with my epson 9900. Bought it Used and print test shows clogs all over the place. Did remove the printhead followings Erics movie instruction (Thanks!). Now injected using syringe to head with epson cleaning solution. All line flows nice. Now installed and did the test print clogs are gone except for one color missing "Green". Did 3x of pair color and couple of Power clean. and still no Go. Notice have air bubble on the line before power clean and seen it moves up. Still no Green on my last test.
Do you have any other solution or ill just do another power clean again until all my ink is empty. Dont want to waste my expensive ink thats why maybe somebody has same problem and manage to solve the issue.
Thank you
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pspentax
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« Reply #1436 on: July 15, 2013, 03:58:10 PM »
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First thanks to the great work Eric ad made Smiley

My 9900 is working ok, i have buy it used with around 47.500 prints yes 47.500 Smiley Smiley Smiley and i don´t know more about is history service of any kind.
So because of that... i have checked my wiper blade and it was with some dry ink in it and some sighs of use (i will buy 2 or 3 for stock a and one for my 4800 also), other than that the caping station and pad are ok.

Here is my first test with a 36" roll that the seller offer me Smiley Smiley Smiley



Cheers to all from Portugal
Pedro
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disneytoy
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« Reply #1437 on: July 16, 2013, 02:28:26 AM »
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Any 7900/9900 users here in San Diego? I'm involved in fine art and will be running a 9900. Just thought it would be good to network with any San Diego users.

Marc~
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LaXWI
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« Reply #1438 on: July 24, 2013, 01:15:04 PM »
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If anyone wants to try to replicate Eric's work, I have an Epson 7900 in La Crosse, WI that you can have for free.
I can't get the Vivid Light Magenta back using regular cleanings.  It could be a print head, wiper, pump cap assembly or all of the above?

This printer has seen substantial use, but is in otherwise good condition.
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Eric Gulbransen
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« Reply #1439 on: July 29, 2013, 02:17:25 PM »
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Hi Pedro!  Great work brother!

What Pedro neglects to communicate in his post here is that he successfully changed the printhead on this 9900, all on his own using our head changing video tutorial as his only reference (that and a few emails back and forth but who's counting).  How cool is this..

Thanks for the offer Higgy.  I decided owning the set of cleaning carts is better (in case we end up mailing them around the globe) so I ordered them and now have the set in hand.  Also thanks to Damian Kelly (damiankellyphotography.com) we also have a terminally clogged head to test this new procedure with.  FINGERS CROSSED that this will work!


Funny story, swear it's true.  Like I said I sold the infamous 7900 that this thread was based on.  It's still printing happily.  Part of the reason I sold it, before getting our 9900 up and running, was for inspiration.  I actually want a reason to keep working at this so effectively I have no printer now, still, which is fine I am not a professional photographer or printer.  But I do love (to struggle at) both.  So this past Saturday my wife was kind enough to stand near a door for me dressed like I don't even know what, and who would go out half dressed like this anyway but whatever "It's creative" I told her.  She looked back and rolled her eyes at me saying, "Yea, and you'll print it for me right - with that oversized pile of broken printer plastic over there?"

I'm not kidding you that is exactly what she said to me.   WTF

Just in case you think I am making this up,
here's the shot I took just a fraction of a second later
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